Long Live EarthCraft House Virginia!

Andreas kept a close watch on the crew today, inspecting on a regular basis and coaching when they forgot to do something that met the EarthCraft House technical guidelines. The EarthCraft book and Andreas's persuasive personality persevered and, at the end of today, we had 22 clerestory windows installed! The only clerestory window issue remaining is the window that broke, presumable en route from WeatherSheild to Quality Window & Door.

If all goes well, the siding crew will finish installing the cedar siding tomorrow.

Here are some pics of the windows installed as well as the new house wrap properly installed and with seams and staples taped over.

Inspection vs. Expectation

There's common advice that folks share when talking about building a house -- it's what you inspect, not what you expect. One can provide contractors with detailed explanations of homeowner expectations on design, quality, etc., but trusting that will be done just does not cut it in the construction industry -- there's only one thing that will, and that's inspection. It's disappointing that many subcontractors cut corners. Perhaps it's a lack of training, lack of skill, lack of supervision, or all of the above. But there are too many horror stories related to construction that only strong supervision by the owner(s) and inspection of worked performed will ensure quality construction meeting the design intent. We faced that issue twice this week. First with the new clerestory window installation and then with the deck post installation. Our construction manager, Aaron, was the subcontractor for each of these tasks and his crew just failed to get it right the first time. The end result is they're doing the work over, which is taking more time, costing Aaron more money, and adding unnecessary stress and frustration (for us, for Aaron, and for his crew that's doing the work over again). So the clerestory window saga continues. One of the selling points for using Quality Window & Door was that they would send a technical rep to oversee all window and door installations if you bought windows through them. That's included in the price. This is another area where they failed. When the original windows and doors were installed, the tech was there for only part of the day. This time, they couldn't find a rep who was available, so the sales guy who royally screwed up our clerestory window order came instead. He doesn't seem to know anything about window installation either. The fact is the five windows that were installed on Tuesday were put in wrong, under his and Aaron's supervision. The workers did not follow the WeatherShield installation instructions, nor the EarthCraft House program's technical guidelines. Andreas caught the error. Had he not inspected their work, all of the windows would have been installed incorrectly. There were a whole host of problems, and now the windows will have to be removed. One primary concern was that there was no house wrap (e.g., Tyvek) used for the window installation and the caulking was wrong. Had this not been inspected, the problems would rear their ugly heads years down the road. Once again, Chris Conway, our EarthCraft Technical Advisor saved the day as he confirmed that what Andreas described was incorrect and he walked Andreas through the correct installation process. (This is probably the 40th or 50th time we've called him with technical questions related to green construction and he has been unbelievably helpful and patient with us each and every time. He's amazingly knowledgeable and helpful!) We spent Wednesday morning on-site so Andreas could supervise the window installation to ensure the crew understood the EarthCraft technical guidelines and I could supervise the cedar siding installation that had been scheduled. I was leaving early Thursday morning for a work trip to Aspen, CO so this was the only opportunity to meet with the siding crew. As it turned out, the siding crew was unable to do any siding installation since they had to help the window crew install the windows. By the end of Wednesday evening, about 15 of the windows were correctly installed, with 7 left to go (plus the work of removing the incorrectly-installed windows.) The second inspection came quite by accident. While we were on-site, we noticed that one of the deck posts on the North side of the house was leaning. Since Dominion Power's subcontractors were trenching there, we thought they might had bumped it with their Bobcat. It turns out they didn't, but the posts were not installed correctly. There are concrete deck piers. The 6"x6" pressure treated posts must sit directly on the deck piers. Apparently, Aaron's crew decided they would set one short piece of post on the concrete pier, and then set another short piece post on top of that - instead of one proper length deck post. Apparently someone leaned on the first deck post on the North side of the house, it shifted in the soft clay soil, and that's when we pulled it out to inspect what was causing it to lean. That was very disconcerting so we checked the next one -- it was also wrong, with two shorter pieces stacked on top of one another. We brought this to Aaron's attention, checked the third one, and that one was fine. Now, we need to pull out each and every deck post to find any more that might have been installed incorrectly, and Aaron will need to replace those. Again, more stress and frustration (and expense to Aaron) that would not be an issue had Aaron been on-site supervising his crew and/or his crew had been properly trained and/or skilled to perform this job right the first time. Yes, Aaron's accepting the responsibility for these mistakes and we hope these are isolated instances and no future situations like this will arise. If they do, we'll know, as we'll be inspecting all of the work that's done. Speaking of inspections, the City inspected our framing and mechanical systems yesterday afternoon and both passed. Southland Insulators will be on-site Friday morning to spray foam insulation in the roof/ceiling area and around the basement upper walls (in the joist areas at the outside perimeter of the house.) Then we can schedule a close-in inspection and start installing drywall!

The new clerestory windows that have been installed look really great (again, no photos of those, since it was dusk when we got to the lot after going to our offices to work during the afternoon and early evening.) You can get the idea, though, from the picture taken inside looking out in the "incorrect installation" series below. (The window with the cardboard is the one that was broken upon delivery from WeatherShield to Quality Window & Door.)

Incorrect Installation:





Corrected Installation:




Leaning Deck Post:

Thanks, Tim! And Sunday Progress

Last night, Andreas and I enjoyed a delicious bottle of Prosecco, which a neighbor (Tim) gave us several weeks ago as a thank you gift for the tour of the construction site we gave him. The gift was unnecessary, but greatly appreciated. We raised our glasses toasting Tim and the other, gracious, residents of Falls Church, who we have enjoyed meeting over the past several months.

Today we cleaned more. It's not glamorous, but it is necessary. We vacuumed in the basement, preparing for more scrubbing of the floor. And the upstairs, where we cleaned up around the duct system registers. And Andreas broke up more concrete that was dropped around the lot by Bartley's crew. I think that's the last of it. Finally, we placed plastic sheeting down over the newly-poured concrete floor to protect that when the windows are installed tomorrow - at long last. Sorry, no photos again today. Except one of the tasty Prosecco!

Windows - Now Scheduled for Monday Install

We just learned that the clerestory windows are now at Quality Window and Door and are scheduled to be installed this Monday. We know that the casing for one of the windows was broken and we haven't been told when that replacement window will arrive. But Quality said we should install the broken window anyway and replace it when the new one comes. Keep your fingers crossed that all goes well on Monday!

Long Progress Report

Before I head off to San Diego for a quick work trip (27 hours out of town, 12 of which will be at an airport/on an airliner), I wanted to give a brief progress report on construction.

While we remain frustrated that several subcontractors think it's perfectly OK to not show up when they say they'll be there, there are some bright spots:

Tim Griffin from ARS has been working with us to calculate the HVAC loads for the house and determine the ducting requirements. An energy efficient, air sealed house is a lot different to work with than conventional construction. And our passive solar design adds another twist. Tim has experience with green construction and the Earthcraft Virginia program. And our budget constraints offered another challenge. Tim designed a system and lined up a crew - they're scheduled to start the duct installation on Monday.

The last four days were absolutely exhausting. Andreas had three off-days in a row, so I took some vacation days from work and also spent Wednesday morning on the project. We worked our tails off on the house. I wish everyone we're paying to assist and manage this construction project were doing the same.

Wednesday morning, Aaron and I installed the fan and the fresh air intake system to the fireplace and set that in place.

Starting on Thursday, I spent a full 10 hours on my hands and knees vacuuming the first floor of the house with the shop vac so there would be no dust and debris to contaminate the concrete floor when it's poured next week. Despite multiple requests for workers to clean their shoes before entering, most folks just kept walking in, tracking more dirt for me to vacuum up. I don't mean to sound so negative. But, really, how difficult is it to clean off your shoes before walking into the house, especially after you've been specifically asked to, with the reason for the request explained to you?

While I was inside vacuuming, Andreas was completing numerous projects, including digging a trench to install the drain tile so the sump pump outflow will run under our intended garden area into the stream at the back of the lot. It looks great and is ready for Bernie to install the two cast iron sump pumps next week.

Elmer sent a crew on Thursday evening to install the nailer strips along the exterior walls (the TerraBrick walls). This was to fix mistakes Aaron had made when he cut and installed nailer strips some time ago, but they were of varying heights, so they all had to be removed and trashed. One of the considerations when building with a solid exterior is how to place electrical outlets along those walls. Ours will be centered in a baseboard. The size of the nailer strip in our house is extremely important, as the electrical boxes are screwed into that, and it also is the nailer strip for the baseboards. It needed to be a specific height so that the 1.5" of concrete would not come into the electrical boxes and so the electrical outlets would be a consistent height throughout the baseboards. It was good to get that corrected, since we're hoping that Bartley will be able to come on Wednesday to pour the concrete floor on the main level of the house.

After months and months attempting to get Washington Gas to install service at our house, their subcontractors came on Thursday early afternoon to do the street cut. First thing Friday they were back to trench on the lot and bring the gas line to the back of the house. It was only after I made a phone call to an executive at Washington Gas & Light Holdings that we saw any action. That's all water under the bridge now, but here's a special thanks to WGL Holdings' Marcellous Frye for getting the right people on the job for us.

Piedmont Roofing's crew was supposed to come on Thursday, but they ran over on another project, so they were to be on our project early Friday morning. Mid-afternoon Friday, they finally showed up. But they were not prepared to do what Aaron said he asked them to do. So they installed the roof boots on the plumbing and radon vent and promised to come back on Saturday. They didn't show up this morning. They had several hours of work time before the rain, so it's disappointing they were no-shows.

Tom (the electrician) came on Friday morning and finished everything he needed to for the electrical rough-in inspection. Andreas scheduled that for 9am on Monday.

Accurate Insulation was scheduled to come Friday morning to install the rain gutters. Only one person showed up. He looked at our house and said he couldn't do it himself, so he'd have to get help and come back on Saturday. He said he'd be at our lot by 8am. We showed up at 8:10 and he was there, with a co-worker, only to inform us that the job was COD. Aaron never sent us a contract and most vendors accept payment afterwards. So I drove home to get the checkbook and was back on-site an hour later only to learn that the crew didn't have screws long enough to attach the downspouts through the EIFS and into the concrete columns. So I drove to Brown's Hardware in Falls Church, but they didn't have any 5" stainless steel screws the Accurate folks requested. I then went to Home Depot. They didn't have any either, so I bought some 4" screws (the longest they had) and some 5" lag bolts. As it turned out, neither of those options worked, but the 4" TapCons I had in my truck (leftover from affixing the extruded foam board to the basement walls) fit the bill. All of that running around was a waste of time. After they left, Andreas and I attached some drain tile to direct the water away from the house. As soon as we were done, the rain started to fall. So I don't have any pictures of the gutter and downspouts yet.

After weeks and weeks and weeks, Quality Window and Door sent a service guy out to repair the sliding glass doors that were difficult to slide, install some weather stripping on a sliding glass door that didn't have some, and fix the loose-fitting locks on two of the swinging exterior doors. This was the third service guy to come out to work on the doors. Well, he got most of it done, but we'll need a fourth visit. He didn't have any weather stripping with him, so he couldn't do that. He fixed the two sliding glass doors. And he fixed one of the two locks. Maybe the fourth time will be the charm and someone can bring weather stripping and properly fix that remaining jiggly lock problem. How difficult is this...really?

Loudoun Stairs supposedly was going to come by on Friday to measure for the staircase to the basement and also bring some photos of what the staircase would look like. But they didn't show up. Can anyone recommend a good (but affordable) stair company for some basic stairs into the basement?

Andreas and I installed the pex tubing on the first floor this afternoon (Saturday). We didn't finish until after dark so, again, no photos. Clearly we were focused on getting the job done and not on documenting that for the blog. Sorry folks. We'll snaps some pics later.

While I'm on a flight to the West Coast tomorrow, Andreas plans to clean the basement floor so that can dry and allow us to test some sample coloring for the concrete floor stain when I'm back on the project Tuesday evening. There's a lot more on the schedule for next week, but I guess it will get done only if the subcontractors show up. These days, I'm not holding my breath for that! And please don't ask me about the clerestory windows.

Short Update

I'd love to write a nice, long update describing in detail everything that's been going on. But I can't. That's because very little has happened at the house. It's extremely frustrating that more is not happening. But people aren't following through on their commitments and there's little control we have over subcontractors. On the positive side, the plumbing passed the rough-in inspection, so we have a green light with that. Elmer's crew finished the cement parging, but they left a huge mess we're still trying to get cleaned up. Aaron brought his pressure washer, so we'll be cleaning the basement floor thoroughly and then staining it. And don't even ask about the windows. You do not want to get me started on what an awful, painful, unbelievable situation this has been.

I know it will be wonderful when it's all done. But with most folks slow to respond or not showing up when they promise, I doubt this house ever will be done.

EIFS and Window Framing Progress

It's wonderful to stop by the lot after a long day at work and see that some progress was made on the house! I had a big smile on my face tonight. It was starting to get dark, so the pictures aren't the best, but they show the EIFS scratch coat that is being applied to the Compressed Earth Blocks and a few shots to show the new, corrected framing for the windows.

We've been struggling to get a plumber out to the lot to do the rough in plumbing and arrange for the sewer/water hook up with the street. The plumber we plan(ned) to use (that's still TBD depending how some open issues get resolved) was unavailable for an extended period of time, so we tried to get quotes from three other companies. One provided a high quote with no supporting detail. Despite multiple requests, they never provided any detail so, for all we know, they just picked a number out of the air. Two other companies came by and promised quotes quickly. Despite multiple follow-up phone calls, and even paging one of them after hours, not a single return call or quote has come our way. Last I checked we were in a recession of biblical proportions and people were desperate work. Guess that's not true for plumbers. Or it is true and none of them are good business people. Any thoughts on that readers?

The EIFS crew dropped their scaffolding off on Friday, the extruded foam board arrived today, and they applied their scratch coat to three sides of the house - West, North and East. They have only enough scaffolding for those sides, so they'll get to the Southern side later this week as they work their way around the house. Tomorrow they'll apply the foam board and the two coats of synthetic stucco follow.

The framers came back late this afternoon to complete what they couldn't last week because of the thunderstorms. They completed the framing so the 22 clerestory windows can be installed when they arrive. Our Construction Manager has left multiple messages for Jay at Quality Window and Door to get a status report on the windows, so Aaron can schedule the crew to come to install them. The new/correct windows supposedly were ordered on May 28 and would take 4-6 weeks for delivery. So that means late this week or sometime within the next two weeks we should receive those. It sure would be nice to get that status report. Maybe Jay's related to the plumbers? Just kidding - he probably is waiting to return Aaron's call until he has an update from the factory.

And maybe the best news of the day - the sump pump was plugged in tonight when I checked, and the basement was drying out nicely.

Recycling Dumpster, Window Update, Pranksters, and Thieves

About a month ago, I asked for suggestions from readers of this blog on where we might find a recycling dumpster for our construction materials. Sat Jiwan responded with some recommendations, Andreas made some phone calls, and we ended up choosing Environmental Alternatives, Inc. in Clarksburg, MD, which was one of the companies Sat Jiwan had recommended to us. Believe it or not, their pricing was less expensive than traditional dumpsters that just drop off at the landfill, and they'll also provide us with a detailed report of what we placed in the dumpster for recycling. That report is important for the EarthCraft House Virginia premium certification we're pursuing.

I'm dismayed that over three weeks after the great window fiasco was identified, we still do not have a resolution. Another meeting has been scheduled for Wednesday between Quality Window & Door and Sustainable Design Group. I'm hoping everything will be resolved to our satisfaction by the conclusion of that meeting. The windows are so important to the house and these companies advertise as professionals. I truly hope they live up to their word. A few folks have emailed me noting they are considering doing business with these companies but are awaiting the resolution of this window mistake before proceeding. I'll be sure to post on this blog when this issue is resolved (or not).

The final grading was supposed to have been done Wednesday and Thursday of this week, so the weekend was spent moving supplies, sorting through some leftover wood from framing to keep good pieces for other projects, and to recycle the remainder of it. Lots of manual labor, dirt, sweat, and general hard work. Just in time for the rain, which will delay the grading. That's OK though, now the lot is ready and the grading can happen when Mother Nature's ready for it to be done. In other news, the electrical rough-in work has been completed. The plumber will be on-site soon to start the plumbing rough-ins. Our contractor, Aaron, is on vacation this week and I'm heading out of town for business, so not much will take place on the house.

We know the quantity of signs in our front yard is a bit much, but once we had a couple signs from key vendors/partners, like the bank, the EarthCraft Virginia program, and our contractor, many other vendors jumped on the bandwagon adding their signs to the bunch. For a while, we thought perhaps the signs were mating and having babies when no one was watching! Well, someone had a bit of fun on Saturday evening at our lot. Someone, perhaps a group of kids, rearranged all of the signs, grouping them together and turning some around so they couldn't be read from the street. That actually was kind of funny. 

What was not so funny was the theft of about 150-200 leftover Terrabricks (Compressed Earth Bricks) that disappeared from our lot on Thursday night or Friday during the day. We didn't need them for the house, and the theft saved us the time and energy moving them out of the way so the final grading can be done, but we were planning to use those for a wall at some point in the future. It's never a happy time when someone steals something from you, but it's a good thing for us that we don't leave anything of significant value on the property sitting around. With technology as it is today, I wouldn't suggest anyone try to steal anything else, unless they'd like to risk the chance of being caught on video in the act. 

Weekend Summary

I truly was hoping to have positive news on the "Window Worries" post by now, but despite multiple conversations, our house designer, John Spears, and the folks at Quality Window & Door still have not come to any resolution. As happens so often, each side made mistakes and no one's willing to take responsibility. Hopefully continued discussions next week will lead to a quick resolution. We'll be in the third week of discussions. Enough talking, time for action!

Piedmont Roofing finished the installation of the standing seam metal roof. It looks awesome! Well, except one piece of metal on the North side fascia at the very back of the house, which looks severely dented. I was told by the roofers that it will be fixed when the drip edge is completed after the EIFS is installed. Piedmont Roofing's been a great company to work with - honest, helpful, responsive, quick. But I think we need to hold some money back from the final payment until it's resolved to our satisfaction.

Speaking of EIFS, we're chomping at the bit to get the extruded foam board and stucco installed. But that can't happen until our contractor, Aaron, caulks around all of the doors and windows as required by the EarthCraft House program. There are a host of other items that need attention over the next week in order for us to stay on track with Tier 3 certification, which is the EarthCraft Premium level.

We had an extremely informative meeting with Chris Conway (the Green Gobbler) with Conway Construction. Chris is our technical advisor for the EarthCraft program and he is worth his weight in gold! We don't need a psychologist while building a house, since we have Chris! Andreas and I went to DC on Friday morning and toured my friend Mike's townhouse which is in the final stages of a complete renovation. His house is absolutely beautiful and I can't wait to see the finished project. From there, we went to our construction project and met up with Chris. On the way out to our project, Mike asked what the value was in pursuing a green certification for the house. Most folks think we're getting tax credits or something similar. My answer to Mike was that EarthCraft is giving us peace of mind, since it's another set of eyes looking at this project and comparing the on-going work to an established, vetted standard. EarthCraft is our construction conscience ensuring the right thing's being done at all times. That's not to say that mistakes won't be made, but someone else is looking out for us to ensure they're not covered up in a way that would be harmful to us or to the environment. 

I'll interview our EarthCraft technical advisor, Chris Conway, and write that up for the blog in the coming weeks.

 

Roof, Roof! (And an update, or lack thereof, on the Window Worries)

Roof, Roof!

I'm pleased to report some positive news! After work this evening, I stopped by the house to see what progress was made on the installation of the standing seam metal roof that's being installed by Piedmont Roofing. The crew made a lot of progress today. Most of the metal roof has been installed. The metal is produced by Englert, which is located in New Jersey. They have an entire line of colors that have achieved EnergyStar ratings. The color we selected, matte black, is an exact match for the obsidian windows & doors from WeatherShield. I think the roof is looking great and it will be very attractive for many years to come. 

Last Friday afternoon, Tim Reed, the owner of Piedmont Roofing gave me a tour around the Middleburg, VA horse country where his company has done numerous standing seam metal roof installations. On the drive we were chatting about various roofing options. Englert's product has a 35 year color warranty and the roof will last even longer than that. If we had chosen an environmentally-unfriendly option, like asphalt shingles, the roof would last 10-15 years and cost 50-60% of the price. So we will have a much more attractive roof that will last many years longer, and is only a few thousand dollars more money. Take a look:

Window Worries Update:

I sincerely believed that we would have had a resolution to the window problem by now. It's been more than a week since the window issues had been identified. As you'll recall from the last post, Window Worries, I noted that there were problems with the clerestory windows (wrong size) and problems with the sliders on the Southern side (wrong glass).  I've spoken with our architect, John Spears, each day and he continues to follow up with Quality Window & Door. We still don't have a definite resolution, although John's been told that Quality Window & Door is working on a resolution. 

We greatly appreciate the comments that were submitted by you all, as well as the personal emails and phone calls on this subject. I remain optimistic that this will be resolved to our satisfaction. No one said construction won't come without its headaches, but this is a big one and we need it to be resolved very quickly.

Window Worries

ACTUAL

VS.

PLANNED

I was so happy last week when the windows & doors were delivered, but when I saw them, something didn't seem right. I thought the clerestory windows seemed smaller than I expected them to be. Then our architect, John Spears, stopped by the house early last week and also noticed that. He looked into this and the found that the salesperson at Quality Window & Door did not quote or order the proper clerestory windows. Instead of 3' x 3' windows, as specified in the window & door schedule detail, he ordered 2' x 2'. John had reviewed the quote in detail and did not notice that mistake. The right sized clerestory windows is extremely important as they are an integral part of the passive heating and cooling of the house. These smaller windows won't work from that perspective.

As if that wasn't enough of a problem, the hours and hours of discussions between John Spears and Quality Window & Door sales rep, with regard to ensuring the correct glass is used by WeatherShield in the manufacture of the Southern exposure sliders, seemed to have been forgotten as well. The standard glass was used, not the Cardinal Glass as specified by John. That means that all of the Southern sliders do not have the proper glass for the necessary solar heat gain co-efficient. 

There's not much point in building a passive solar house if the glass isn't right.

We all make mistakes. I probably make more than my fair share of them. But I try to catch them before someone else does and fix it. And if someone else catches my mistake, I apologize and work to get it fixed. 

So far, no apologies and after days and days and days, no answer as to what the fix will be (if any). I learned Friday evening that the owner of Quality Window & Door has been out of town and he'll be back on Monday, which is why they haven't been able to solve this problem. I hope we'll have a resolution identified on Monday. 

Here's the fix: 

1) replace the incorrect clerestory sized windows with the correct sized ones. 

2) replace the incorrect southern sliders with new factory-made sliders with the correct glass.

    -- NOTE: replacing the glass on-site with the correct glass is not an acceptable solution. We paid for factory-new windows with the quality control that comes from that environment and that's what we need to have installed in our house -- with the correct glass.

3) expedite the order with the factory so we do not have to hold up progress on the rest of the house for another five weeks while these windows are being made. It doesn't take five weeks to make/ship windows and doors. 

We remain optimistic that this can be accomplished. It's not that big of a deal in the overall context of a window & door business, but it's a huge deal for us and our house. Without the proper windows & doors, we might as well stop the project since the house won't be able to do what it was designed to do. 

Readers, do you think our expectations are too high? 

Shielded from the Weather

It's amazing what can happen in one day! Several key projects were completed (or mostly completed) yesterday. 

The crew from Piedmont Roofing installed the felt underlayment for the standing seam metal roof. So if the rain comes, as forecast, the house should stay nice and dry!

Quality Window & Door delivered all of our....you guessed it....our WeatherShield windows and doors. And there are a lot of them!  All of the windows, with the exception of the basement windows, have been installed. The basement windows will be installed on Monday morning. We still need to buy a double door for the basement area way entrance. We looked last weekend at Community Forklift, but they didn't have any double doors in their inventory. I'll try to get to Habitat for Humanity's ReStore in Alexandria this weekend to see if I have better luck there.

The framing crew also built out most of the interior walls as well. I am a little concerned about some of the door/entrances that are supposed to be framed for pocket doors, since I don't see how a pocket door could possibly work the way they framed it. And the closet along the North wall of the master bedroom is so narrow, I don't think a suit could hang in there. So that's not good at all. I'll be heading out to the house this morning with a suit (on a hanger) to try to closet on for size, so to speak.  I couldn't possibly live with a closet like that as it would be a daily reminder of one of the worst hotel stays I've had recently - the Radisson Hotel in the Stapleton section of Denver -- which had a closet built the same way. All my clothes had to be pushed back on an angle in order to close the closet door, resulting in wrinkles. (I'm not that tightly wound -- the closet wasn't what made the hotel so terrible, there were a host of other negative things, but I've digressed from the point of this post, so I'll stop my hotel complaining now.) Our contractor, Aaron, will be on-site Monday morning with the framing crew to ensure any mistakes or problems are promptly corrected.

Finally, the folks who will be doing the EIFS on the exterior of the house supposedly dropped of a sample of a smoother, lighter grey finishing since the one they did for the Renovation Nation filming is a bit more course and dark than we'd like. I couldn't find the sample and didn't want to get in the way of the framers, so I didn't poke around too much looking for it. I'll see it today.